Introduction of Four Main Parts of ISUZU Garbage Compactor Truck

ISUZU Garbage Compactor Truck compactors are essential garbage transfer vehicles in urban environments, with high transportation efficiency and safe and convenient operation. The upper body of this type of special vehicle consists of four key structural components: garbage bin, bucket assembly, barrel mechanism and hydraulic system, which all play a vital role in the garbage compression and transportation process.

Compact garbage truck

1. Garbage bin structure

The garbage bin is the main load-bearing unit. The large compactor is made of durable 16Mn steel plate (8mm, 5mm and 4mm thickness respectively) and reinforced with 16-gauge low-alloy channel steel; the standard model uses 12-gauge low-alloy channel steel with 5mm/4mm steel plates. This optimized steel frame combines lightness and structural integrity, maximizing internal capacity while lowering the center of gravity. The bottom channel steel is both the connection base of the structural components and the support platform of the push plate mechanism. The fully sealed bottom design effectively guides corrosive liquids and working water to the dedicated sewage tank, preventing container/chassis corrosion and roadside leakage during transportation. The entire assembly is firmly mounted on the truck chassis through a reinforcing beam connection.

Compress garbage trucks

2. Bucket assembly (waste loader)

The bucket system, as the main loading mechanism, integrates several coordinated components: a rigid frame skeleton with guide rails, a curved bucket, a scraping element, and a special slide equipped with eight high-strength, low-friction rollers on each side. These rollers enable smooth micro-vibration, which significantly reduces guide rail wear during long-term operation. The assembly contains a negative pressure plate and a lightweight cover layer to improve operating efficiency. At its bottom, a special sewage collection box automatically collects liquid waste during compaction and can be drained fully automatically or manually during unloading. This comprehensive design ensures reliable waste intake while maintaining clean operation.

Compressed garbage truck

3. Bucket flip mechanism

Commonly known as the flip mechanism, this component offers three configurable options to adapt to different municipal waste bins: a standard bucket mechanism (suspended bucket device), a flip mechanism customized to a specific waste bin design, or a roll-over system. This versatile subsystem is activated during vehicle travel to secure the waste bin and automatically retracts when not in use to maintain standard travel clearance. The mechanism’s intelligent design allows for seamless transitions between waste collection and road transport modes, with special attention paid to synchronization with vehicle movement to ensure operational safety and efficiency.

Compactor garbage truck

4. Hydraulic Power System

The hydraulic system is at the heart of the compaction truck’s operation and includes a large-capacity fuel tank, multi-stage filtration system, gear-driven oil pump, precision multi-channel control valves, check valves, heavy-duty cylinders, and an enhanced pipe network. Power comes from the truck’s main engine and is transmitted through a power take-off (PTO) that drives a hydraulic gear pump. This carefully designed system delivers the powerful power required for waste compaction and mechanical component operation while maintaining energy efficiency. The integration of specialized valves and controls allows for precise management of compaction cycles and component movement, ensuring optimal performance during demanding collection routes.

ISUZU GIGA Garbage truck

These four integrated systems work together to provide municipalities with an efficient waste management solution that combines rugged construction and practicality. From the corrosion-resistant waste bin to the wear-minimized bucket assembly to the powerful and precise hydraulic system, each component has been carefully designed to balance performance requirements with long-term durability. This comprehensive approach enables refuse collection vehicles to meet the demanding requirements of an urban environment while maintaining high operational efficiency and reliability.

ISUZU waste garbage truck

To know more about our ISUZU Garbage Compactor Truck, please check below website:

https://www.isuzuvehiclescl.com/isuzu-garbage-truck

ISUZU Road Sweeper Truck Introduction

Advanced Street Cleaning Solutions

Isuzuvehiclescl.com proudly introduces our self-developed ISUZU road sweeper truck, an advanced cleaning system designed for municipal and industrial applications. Based on the sturdy ISUZU F-Series chassis, this comprehensive cleaning system integrates multiple advanced technologies to provide excellent street maintenance performance.

 

Core System Components

1. Power System Configuration

Main Chassis: ISUZU F- Series

Auxiliary Power Unit:

- Cummins 4-cylinder turbocharged diesel engine

- 170 hp output

- Fan and water pump system dual-function drive

2. High-Efficiency Cleaning System

Air Filtration System:

- 8.0 High-Pressure Centrifugal Fan

- Maximum Air Volume: 23,500 m³/h

- Optimized for Dust Control and Debris Collection

Water Pressure System:

- PF36 Plunger High-Pressure Pump

- Working Pressure Up to 10MPa (1,450 psi)

- Precise Flow Control for Best Cleaning Effect

ISUZU Road sweeper truck

Innovative Storage Solutions

1. Water Management

Large-Capacity Water Tank:

- 9m³ Volume

- Space Optimized Design

- Integrated filtration system

2. Waste collection

Stainless steel trash can:

- 304 grade corrosion-resistant structure

- Hydraulic dumping mechanism

- High-pressure nozzle self-cleaning system

- Automatic removal of residues when unloading

ISUZU F-series Road sweeper truck

Precision cleaning technology

1. Brush system

Independent broom control:

- Optional left and right operation

- Multiple working modes (single side/full sweep)

- Wear-resistant bristle material

Performance advantages:

- Reduced sweeping times

- Reduced operating costs

- Extended service life

2. Advanced nozzle system

Wide range collection:

- 2,418 mm suction port

- Total working width of more than 3.5 meters

Adjustable components:

- 4 height-adjustable nozzle wheels

- Optimal ground clearance maintenance

Integrated water spray system:

- Fixed water spray bar

- High-pressure cleaning nozzle

- Design to minimize secondary pollution

Road Sweeper Truck

Intelligent control system

1. Hydraulic operation

Multi-function control:

- Broom lift/rotate

- Nozzle height adjustment

- Trash can door operation

- Trash can tipping mechanism

Open system design, higher reliability

2. Electronic management

One-touch operation:

- Simplified start/stop control

- System status monitoring

Low-pressure flushing:

- PTO driven water pump

- Integrated with chassis transmission

Road Washer Truck

Performance advantages

1. Improved cleaning efficiency

- Combination of mechanical and hydraulic sweeping

- Large-capacity suction system

- Precise water spray control

2. Economic operation

- Reduced water consumption

- Reduced maintenance requirements

- Extended component life

3. Environmental protection

- Effective dust suppression

- Minimize water waste

- Meet clean emission standards

4. Easy to operate

- Ergonomic control interface

- Automation function

- Easy maintenance access

ISUZU FTR Road Sweeper Truck

This comprehensive road cleaning system represents the latest advancement in municipal maintenance equipment, combining powerful performance with intelligent design to achieve superior cleaning results in urban environments. The integration of multiple cleaning technologies ensures optimal performance in a variety of road conditions and debris types.

 

Maintenance Guide for Six Major Systems of ISUZU Garbage Trucks

Proper maintenance of ISUZU garbage trucks is essential to ensure operating efficiency, extend service life, and avoid costly breakdowns. This guide details the maintenance requirements for the six key systems of garbage trucks.

 

1. Cooling System Maintenance

Service Interval: Every 6-8 months, or immediately if overheating/leaking occurs

Main Maintenance Tasks:

- Flush and replace coolant to prevent corrosion

- Check radiator, hoses and water pump for leaks

- Check thermostat operation and fan belt tension

- Clean radiator fins of debris and dirt accumulation

Warning Signs:

- High engine temperature gauge reading

- Visible coolant leak under the vehicle

- Discolored or contaminated coolant

ISUZU compactor garbage truck

2. Transmission System Maintenance

Service Interval: Every 800-1,000 km or when symptoms occur

Basic Procedure:

- Drain and replace transmission oil

- Clean transmission oil pan and replace filter

- Check seals and gaskets for leaks

- Check shift linkage for proper adjustment

Troubleshooting Indicators:

- Slipping during acceleration

- Delayed or rough shifting

- Transmission oil leaking

- Abnormal whining or grinding noise

ISUZU 5CBM garbage truck

3. Brake system inspection

Maintenance interval: every 800 km

Key maintenance:

- Flush and replace brake fluid

- Check brake pads/shoes and rotors/drums

- Check brake lines for leaks or damage

- Test parking brake function

- Lubricate caliper slide pins

Safety warning signs:

- Brake pedal is too soft or spongy

- Vehicle pulls to one side when braking

- Grinding or squealing noise

- Brake warning light comes on

ISUZU 8CBM compactor garbage truck

4. Lubrication system maintenance

Maintenance interval: every 5,000-10,000 km or when a problem occurs

Maintenance requirements:

- Replace engine oil and oil filter

- Clean oil pan and filter

- Check for oil leaks

- Check oil pressure

Performance indicators:

- Increased engine noise

- Reduced power output

- Increased operating temperature

- Oil pressure warning light comes on

ISUZU ELF compactor garbage truck

5. Fuel system cleaning

Maintenance interval: 800-1,000 km

Maintenance procedures:

- Replace fuel filter

- Clean fuel injectors

- Check fuel lines and connections

- Check fuel pump operation

- Remove carbon deposits from combustion chambers

Symptoms to watch out for:

- Rough idle or engine vibration

- Poor acceleration

- Reduced fuel efficiency

- Difficult starting

ISUZU 15CBM compactor garbage truck

6. Power steering system

Maintenance interval: 1,000-2,000 km

Maintenance checklist:

- Flush and replace power steering fluid

- Check hoses and connections for leaks

- Check condition of steering gear and pump

- Lubricate steering linkage

Problem indicators:

- Steering fluid leaks

- Whining noise when steering

- Stiff or unresponsive steering

- Foaming or discolored steering fluid

ISUZU 6CBM garbage truck

By following this comprehensive maintenance plan, you can ensure your junk truck is running at peak performance while minimizing unexpected repairs and downtime. Always consult your vehicle's specific maintenance manual for the manufacturer's recommended procedures and intervals.

Pre-Operational Safety Checklist for ISUZU Aerial Work Platform Trucks

ISUZU Aerial Work Platform Truck are essential tools for temporary mobility during maintenance, construction and emergency operations. Unlike permanent structures such as elevators, these vehicles require strict safety procedures before operation to prevent accidents. Below is a comprehensive pre-operation checklist to ensure safe and efficient use.

45m ISUZU manlift truck

1. Pre-Operation Inspection

Before driving or operating an AWP, perform the following inspections:

A. General Vehicle Inspection

Oil Levels: Check engine oil, coolant and hydraulic oil levels.

Power: Check battery charge and electrical connections.

Tire Pressure: Ensure tires are adequately inflated and free of damage.

B. Stability and Setup

Ground Conditions: Operate only on flat, stable surfaces - soft or uneven ground may cause tipping.

Outrigger Deployment: Extend and lock all four stabilizing outriggers to ensure full load support and levelness.

C. Hydraulic System Inspection

- Verify hydraulic oil is at recommended level and check for leaks.

D. Boom and Jib Inspection

- Ensure all boom sections are fully retracted and securely locked.

- Check for loose bolts, worn cables, or damaged hydraulic hoses.

ISUZU aerial working truck

2. Job Site Hazard Assessment

Before raising the platform, assess the working environment for potential hazards:

A. Ground Hazards

- Steep slopes, ditches, or unstable ground.

- Protrusions, debris, or obstructions that could affect stability.

B. Overhead and Electrical Hazards

- Power lines, tree branches, or other overhead obstructions.

- Stay at least 10 feet (about 3 meters) away from high-voltage power lines.

C. Environmental Conditions

Wind Speed: Do not operate if wind speed exceeds 12.5 m/s (28 mph).

- Rain, snow, or ice can make the ground slippery—avoid use in inclement weather.

D. Unauthorized Access

- Access restricted to trained personnel only—no entry for unauthorized personnel.

ISUZU aerial platform truck

3. KEY SAFETY PRECAUTIONS DURING OPERATION

A. Tipping Hazard

Do not exceed the maximum platform weight (check manufacturer's weight limits).

Do not extend the boom unless the vehicle is on firm, level ground.

Avoid sudden movements - operate controls smoothly.

B. Fall Prevention

Wear a full body harness and secure it to designated anchor points.

Stand on the platform floor - do not climb on guardrails.

Keep platform free of tools and debris to prevent tripping.

Before lifting, make sure access gates are closed.

C. Collision Risk

Continuously check for obstructions in the boom's path of movement.

When adjusting guardrails, do not place hands in pinch points.

Lower the boom only when the area below is clear.

D. Fire and Explosion Prevention

Do not start the engine if a fuel leak or odor is detected.

Refuel only in a well-ventilated area and away from sources of ignition.

Do not refuel or charge near open flames or sparks.

ISUZU manlift working truck

Conclusion

Safe operation of aerial work platforms requires a thorough pre-use inspection, hazard awareness, and strict adherence to safety procedures. By following this checklist, operators can minimize risk, prevent accidents, and ensure efficient operation.

Remember: a 10-minute inspection can save a lifetime of regret. Play it safe and operate responsibly!

 

Benefits and Necessity of Upgrading to Aluminum Intake Manifolds

In recent years, the automotive world has witnessed a growing trend among car owners and enthusiasts: the modification of intake manifolds. This once-overlooked component is now at the forefront of performance upgrades, driven by advancements in materials, engineering, and a relentless pursuit of enhanced driving experiences. But what exactly is fueling this surge in popularity? Let's dive into the reasons why more and more people are turning to intake manifold modifications.

 

Aluminum intake manifold

The increasing popularity of intake manifold modifications can be attributed to several key factors:

 

1. Performance Enhancement

Improved Airflow Efficiency:Upgrading to a high-performance intake manifold, such as one made from aluminum or composite materials, can significantly reduce air resistance and improve airflow into the engine.

 

Better Engine Response:Aluminum intake manifolds are lighter than their cast iron counterparts, which improves the engine's dynamic response and overall performance.

 

2. Weight Reduction

Lightweight Materials:Modern aluminum and composite materials used in aftermarket intake manifolds are significantly lighter than traditional cast iron or even some cast aluminum components.

 

3. Enhanced Thermal Management

Lower Intake Air Temperature: Aluminum and certain composite materials have better thermal conductivity and lower heat retention compared to cast iron.

 

4. Customization and Compatibility

Tailored Designs: Aftermarket intake manifolds can be customized to match specific engine configurations and performance goals. For example, some designs offer adjustable runner lengths to optimize performance across different driving conditions

 

Aluminum intake manifold

 

5. Aesthetic Appeal

Enhanced Engine Bay Appearance:Many aftermarket intake manifolds are designed with aesthetics in mind, featuring polished aluminum surfaces or other visually appealing materials

 

Aluminum intake manifold

Jagrow BMW G8X Metal Skid Plate Undertray (Oil Cooler Guard)

Jagrow BMW G8X Metal Skid Plate Undertray (Oil Cooler Guard) – Ultimate Defense for Your S58 Engine

 

The OEM Vulnerability

The factory plastic oil cooler guard on your BMW G80 M3 / G82 M4 / G87 M2 is a critical weak point: BMW G8X Metal Skid Plate

 

Scrapes from speed bumps or steep driveways BMW G8X Metal Skid Plate

 

Debris impacts during spirited driving or track days

· 

Heat-induced brittleness leading to catastrophic cracking
A single failure can send plastic shards into your $2,000+ oil cooler, risking catastrophic engine failure.

 

Jagrow’s 3mm Aluminum Solution
Precision-engineered from aerospace-grade 6061-T6 aluminum:
✅ Military-Grade Protection – 50kg vertical impact tested, 300% stronger against road debris
✅ Feather-Light – Only 0.8kg added weight (0.3kg over OEM plastic)
✅ Corrosion-Resistant – German powder coating in Race Red, Stealth Black, or custom colors
✅ Bolt-On Fitment – Uses OEM mounting points, installs in 30 minutes

 

Customization Options

Laser Engraving: Logos, owner signatures, or track numbers

· BMW G8X Metal Skid Plate

 

OEM/ODM Services: Bespoke colorways and branding for tuners

 BMW G8X Metal Skid Plate

Limited Editions: Launching "Track Attack Red" and "Carbon Fiber Black" finishes

 BMW G8X Metal Skid Plate

Act Now
Visit https://www.alibaba.com/x/4weId?ck=pdp for custom quotes.

Protect Your M Power. Choose Jagrow.
Support Jagrow – Fueling innovation in automotive protection.

 

Must-Know Basics for Car Exhaust Modification Beginners

Must-Know Basics for Car Exhaust Modification Beginners

 

Popularity of Exhaust Modification

Exhaust modification is one of the most popular segments in the automotive customization world. It not only enhances the vehicle's performance but also adds a distinctive character through its sound and appearance. Whether you're looking to boost your car's power or simply want a more aggressive exhaust note, understanding the basics is crucial.

 

Key Aspects to Focus On

When considering exhaust modification, several factors need your attention:

  • Product Selection: Choose an exhaust system that matches your vehicle's make and model. Look for materials like stainless steel or titanium, which offer durability and weight reduction.
  • Performance: A well-designed exhaust system can improve engine efficiency by reducing back pressure and allowing exhaust gases to flow more freely. This can lead to increased horsepower and torque, especially in the mid to high RPM range.
  • Installation: Proper installation is vital. Ensure that the exhaust system fits perfectly without causing any interference with other components. A poorly installed exhaust can lead to leaks and reduced performance.
  • Sound: The exhaust note is a significant aspect for many enthusiasts. Options range from a subtle, sporty sound to a more aggressive, loud roar. Some systems even offer adjustable valves to switch between different sound profiles depending on driving conditions.

Car Exhaust Modification

 

Choosing a Reliable Exhaust Manufacturer

Selecting a reputable manufacturer is essential for quality and reliability:

  • Design Capability: Look for manufacturers that use advanced techniques like 3D scanning and modeling to create custom-fit exhaust systems. This ensures a perfect match with your vehicle's chassis.
  • Chassis Data and JIG Precision: Accurate chassis data and precise fixtures are critical for a seamless fit. This reduces the risk of vibrations and ensures the exhaust system remains stable during high-speed driving.
  • Skilled Welders: High-quality welding is a hallmark of a good exhaust system. Skilled welders ensure that joints are strong and leak-free, which is crucial for performance and safety.
  • Installation Feedback: Check for customer reviews and feedback on installation experiences. A reliable manufacturer will provide clear instructions and support to ensure a smooth installation process.

Car Exhaust Modification

 

Exhaust modification can significantly enhance your car's performance and character. By focusing on the right products, understanding the key performance factors, and choosing a reputable manufacturer, you can enjoy a more powerful and distinctive driving experience. Whether you're aiming for a subtle upgrade or a complete transformation, the right exhaust system can make all the difference.

Newly developed BMW B58 GEN3 downpipe

 

BMW B58 Gen 3 downpipe

Tired of those generic, easily interfered B58 downpipes on the market? We know that precision is the soul of performance modification! Today, we will reveal the rigorous process of developing downpipes for the BMW B58 GEN3 engine, and grandly launch a full range of 4.5-inch, 5-inch, and 5.8-inch pipe diameter products to meet different needs from street advanced to track extremes!

 

Why is "precision development" so important?

The B58 engine compartment is compact, the original chassis structure is complex, the exhaust pipe route and the gaps with surrounding components (turbine, heat shield, chassis crossbeam, drive shaft, body) are extremely precise. A slight error can lead to installation difficulties and abnormal resonance, or even damage to components and even safety issues. Universal design or simple copying will not work here!

 

1.Precise starting point: 3D scanning of original chassis data

BMW B58 Gen 3 downpipe

At the beginning of development, a high-precision 3D scanner was used to perform a full-scale scan of the original chassis and exhaust system of the target model equipped with the B58 GEN3 engine.

 

Obtain millimeter-level spatial data to accurately restore the turbine outlet position, angle, pipeline direction, and spatial relationship of all potential interference points. This is the cornerstone of all subsequent work, ensuring that the developed head section can perfectly "integrate" into the complex geometric environment of the original vehicle.

 

2.Digital modeling and optimized design

Based on accurate scan data, our engineers perform 3D modeling in professional CAD software.

Core design considerations:

  • Perfect fit: The primary goal is to ensure that the new head section can be installed in place like the original one, keeping a safe distance from all surrounding components.
  • Airflow dynamics: Carefully designed pipe inner diameter (three options are available: 4.5" / 5" / 5.8"!), bend angle and curvature to optimize exhaust gas flow efficiency and reduce turbulence and back pressure.
  • Material and process: 304 stainless steel is selected to ensure excellent high temperature resistance and corrosion resistance.
  • Sensor integration: Accurately reserve the original oxygen sensor position to ensure accurate signals without fault codes.

 

3.Design drawings are just the first step! We 3D print key parts (especially the complex turbine outlet flange interface and elbow transition area) to create a 1:1 physical model.

BMW B58 Gen3 downpipe

This model will be placed on the actual vehicle for "pre-installation" verification. Engineers will carefully check:

  • Fitness with the turbine outlet
  • Whether there is enough clearance with the chassis, drive shaft, and body parts (especially considering the dynamic displacement of the vehicle during driving)
  • Whether the installation angle and bolt hole position are accurately aligned

 

4.Precision jigs - guarantee of mass production consistency

BMW B58 Gen3 downpipe

After 3D printing model verification and design optimization, we enter the jig & fixture production stage. With the jig, Experienced welders use fixtures to efficiently and accurately complete the welding of each product, ensuring that each product can be perfectly installed on the GEN3 vehicle.

 

Please feel free to contact me if you are interested in this new developed downpipe!

The Application of Ceramic Coating Technology in Automotive Exhaust Systems

The Application of Ceramic Coating Technology in Automotive Exhaust Systems

 

In the automotive industry, performance, durability, and efficiency are key priorities for both manufacturers and enthusiasts. One innovative technology that has gained significant traction in recent years is ceramic coating (also known as ceramic exhaust coating or thermal barrier coating) for exhaust systems. This advanced treatment enhances performance, reduces heat radiation, and prolongs the lifespan of exhaust components.

 

In this blog, we’ll explore how ceramic coating works, its benefits, and why it’s becoming a popular choice for high-performance and everyday vehicles alike.

Ceramic coating exhaust

What is Ceramic Coating for Exhaust Systems?

Ceramic coating is a high-temperature-resistant material applied to exhaust manifolds, headers, downpipes, and other exhaust components. It consists of a ceramic-based compound that forms a protective layer when cured at high temperatures (typically in an oven, hence the term "baked-on" ceramic coating).

 

How It Works:

  • Surface Preparation – The exhaust component is sandblasted or chemically cleaned to remove rust, oil, and contaminants.
  • Coating Application – A liquid ceramic solution is sprayed or dipped onto the surface.
  • Curing Process – The coated part is baked in an industrial oven at temperatures exceeding 400°F (200°C), hardening the ceramic layer into a durable finish.

 

Key Benefits of Ceramic-Coated Exhaust Systems

1. Heat Retention & Improved Exhaust Flow

Ceramic coatings act as a thermal barrier, keeping heat inside the exhaust gases rather than radiating it into the engine bay. Hotter exhaust gases move faster (reducing backpressure), which can improve engine efficiency and horsepower.

 

2. Reduced Underhood Temperatures

By minimizing heat radiation, ceramic coatings help prevent heat soak, protecting nearby components like wiring, turbos, and intake systems.

 

3. Corrosion & Oxidation Resistance

The ceramic layer shields the metal from moisture, salt, and chemical corrosion, extending the exhaust system’s lifespan.

 

4. Aesthetic Appeal

Available in various finishes (matte, glossy, or colored), ceramic coatings provide a sleek, uniform look while resisting discoloration from heat.

 

5. Weight Savings vs. Wrapped Exhausts

Unlike traditional exhaust wraps (which can trap moisture and degrade), ceramic coatings are thin, lightweight, and maintenance-free.

  • Applications in Performance & Everyday Vehicles
  • High-Performance Cars & Race Vehicles – Maximizes exhaust scavenging for better horsepower and throttle response.
  • Turbocharged Engines – Helps maintain optimal exhaust gas temperatures (EGT) for turbo efficiency.
  • Daily Drivers – Protects against rust and prolongs exhaust life, especially in harsh climates.

 

Ceramic coating technology offers a smart, long-term solution for enhancing exhaust performance, durability, and efficiency. Whether you're a motorsport enthusiast looking for an edge or a commuter wanting to protect your vehicle’s exhaust system, ceramic coatings provide a high-performance upgrade with lasting benefits.

 

Would you consider ceramic coating for your car’s exhaust? Let us know in the comments!

The differences between CNC intercooler tanks and cast intercooler tanks

 

1.Manufacturing Process

 

Cast version: The casting process is employed. Metal materials are heated to a molten state and then poured into a pre-made mold. After cooling and solidification, the desired end cap shape is formed.

 S55 cast intercooler

 

CNC version: Computer Numerical Control (CNC) technology is utilized. The process involves using a programmed machine tool to cut and shape the metal material.

 

 S55 CNC intercooler

 

2. Material Selection

Cast version: Typically, materials such as casting aluminum alloy are used. These materials have good casting properties that meet the requirements of the casting process, but their mechanical properties are relatively poor.

 

CNC version: High-strength aluminum alloys, such as 6061 aluminum alloy, are generally used. These materials have high strength and good corrosion resistance, which meet the requirements of CNC machining and also ensure the performance of the tank.

 

 

3. Performance Characteristics

Cast version: Due to the limitations of the manufacturing process, there may be internal defects such as gas porosity and sand inclusions. These defects can affect the strength and sealing performance of the tank. Additionally, the surface roughness of the cast tank is relatively high, which may create some resistance to the flow of coolant.

 

CNC version: The surface is smooth, which can reduce the resistance to coolant flow and improve cooling efficiency. The high precision of its internal structure can better meet the engine's requirements for coolant flow and pressure, thereby enhancing the performance of the engine.

 

 

4. Cost and Price

Cast version: The manufacturing cost is relatively low and it is suitable for mass production. Its price is usually more affordable, giving it a certain price advantage in the market.

 

CNC Intercooler End Cap: Due to its high machining accuracy, relatively lower production efficiency, and the need for high-precision CNC equipment, the manufacturing cost is higher.